Polymer Composite Insulator VS porcelain insulator has some advantages and disadvantages for insulator performance, insulator designed and insulator application.
List some advantages and disadvantages for Polymer Composite Insulator VS porcelain insulator
Polymer composite insulator | Porcelain insulator |
Excellent Hydrophobicity Improved pollution and Hydrophobicity properties, Provide excellent insulating behavior without the need of washing or greasing even in humid and/or polluted climates including dense fog, heavy rain with high conductivity, sea spray, dense saline fog and industrial pollutions. Hence low failure rate combined with low overall operating and maintenance costs. |
Hydrophilic Properties Porcelain surface forms a water film (such as RTV silicone rubber coatings) on the surface due to its high surface tension (called hydrophilic). As such flashovers and outages in humid and/or polluted climates will be very high. |
Lower Leakage Current Improved power frequency insulation. Higher di-electric strength. |
High leakage current |
Light weight 90% Lighter than Porcelain Insulators, but offer an equal to better strength |
Heavy in weight Inferior in strength |
Resistance to breakages Flexibly used on power lines |
Highly fragile Easy to breakages during transportation, storage and installation |
Safety against Vandalism & shatter proof Superior flexibility and strength, good seismic performance |
Susceptible to breakages Fragile properties, easy to breakages during earthquakes |
Excellent Tracking and corrosion Resistance | Poor Tracking resistance |
Compact Design | Bulky in Design |
Safety Composite Insulators provide very high level of safety for apparatus in case of inner over pressure of external causes. |
Safety Porcelain Insulators are susceptible to explosion in case of inner over pressure or external causes |
Short process time and Short delivery periods | Long manufacturing process, long deliveries |
Lower cost than porcelain insulators | High cost |
Many ecological advantages | Manufacturing process in pollution free |
Process of manufacturing causes pollution and health risk, shorter service life than porcelain insulators | Porcelain Insulators degrade over period of service and provide reduced insulating properties |
Design Flexibility of polymer insulators, creepage distance can specific and change | Design flexibility is limited |
Polymer Insulators cannot be used as ladder during maintenance | Need maintenance by workers |
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